State-of-the-art technology guarantees the high quality of final products. At Danar Mas Concern, we have the latest machinery and automation systems to reduce human error in manufacturing processes during yarn production
The Blow Room is where the first step of our manufacturing process starts. A combination of machines clean, mix, remove dust, and open fibers from cotton. Cotton is transported from one appliance to another by the airflow (or blowing) of our ducts. Thus, blowing opens and prepares our quality cotton for the carding process.
Carding processes and straightens raw fibers into ready-made slivers, hence dubbed "the heart of spinning". Our cotton would have the shape of thick rope-like strands, which are further processed in Trützschler’s TC 19i machine. With a carding range of more than 2.8 meters, only the Trützschler offers optimal quality. Therefore, our end width is 1.28 meters, the perfect balance between productivity and efficiency.
Drawing (or drafting) assembles slivers to make them even and uniform. We utilize Rieter’s RSB-D 45 Autoleveller and SB-D 45 Draw Frame, which performs in high quality, productivity, and with a speed of up to 1 100 m/min. A unique sliver sensor also guarantees precise sliver coiling, and the CLEANtube option ensures the cleanliness of sliver coiling when processing cotton.
In simplex/roving, slivers are gradually stretched and slightly twisted to be thinner yet intact. This ensures that our slivers/rovings would be able to be transported and directly placed in the spinning machine. For this reason, simplex or roving acts as the intermediate stage before the end product.
Next, rovings are taken to the ring frame, which stretches them to their required thickness and imparts twists to give them strength. Stretching is performed as roller pairs are increasingly sped
regularly and result in special bobbins. To achieve this, we utilize Rieter’s G32 and TOYOTA’s RX300 ring spinning machines, which have been optimized to achieve top yarn quality and are suitable for conventional yarn counts (Ne 10 to Ne 60).
Lastly, the spinning bobbins are assembled into packages, which provides the purposes of better transportation and longer yarn lengths. Furthermore, this stage acts to ensure yarn quality - where all uneven areas can be eliminated to be more uniform.
Other than committing to the manufacture of high-quality products, Danar Mas Concern prioritizes environmental health, safety, and sustainability. Our waste is specially managed to avoid the side effects of chemicals on the environment. We strive to put the planet before profit.
Our lab is one of the facilities which assures the quality of textile products. We use HVI 900 to test cotton fiber in the early process and deploy Uster Tester IV to examine yarn durability. DMC Group is also pre-certified according to Standard 100 by OEKO-TEX on human ecological requirements, which bears testament that safety is paramount for our consumers.
The company complies with the water purification standards according to government regulations. Our water and waste processing plant is constantly monitored and improved to meet those standards to discharge clean and pollution-free water. We also have a workshop department to improve research purposes and strengthen company accountability.